An adequately designed pre-filter helps reduce the stress on a filter by weeding out 30%-60% of large particles, increasing the overall operating life. It also saves energy and reduces compressed air usage.
Most filters come with replacement guidelines based on the average steam sterilization cycles they can tolerate. However, a pulse-on-demand controller can help you extend filter life and maximize engine performance.
Preventive Maintenance
Preventive maintenance aims to catch issues before they cause failure and unplanned downtime. This is accomplished by regularly performing scheduled tasks like cleaning, inspections, and adjustments.
Using the proper tools, cleaning filters can be quick and easy. Cleaning your filter can help you extend its life and ensure it functions at peak performance.
Donaldson filter distributor VA offers several options for monitoring filter life, which uses the vehicle’s telematics system to upload data and send reminders. This technology, available for truck engine air and fuel, lube, and hydraulics filters, helps fleet managers maximize productivity by prompting service only when the filter is nearing end-of-life. The system also helps managers identify clogged filters, which can lead to non-conformance and expensive repair bills.
Routine Maintenance
Air filters are critical to construction equipment operation, helping minimize downtime and reduce long-term maintenance costs. Using the right filter ensures that your equipment operates at peak performance. Donaldson offers a variety of engine air, fuel, lubricant, and hydraulics filters to meet the needs of any job site or application.
Cleaning the filtration system following the manufacturer’s detailed instructions can extend its lifespan and maintain its effectiveness. Regular water quality tests are also recommended.
Corrective Maintenance
While many think corrective maintenance is an unnecessary extension of preventive maintenance, it can be very beneficial. It involves responding to equipment failure and repairing or replacing it when necessary rather than waiting until the equipment breaks down completely.
On a construction site, air filters are vital to protecting the equipment. They remove carbon dust and grime from the engine before it goes through and help prolong the machine’s life. Donaldson air filters can be found in a wide range of construction equipment and are among the best on the market.
Sometimes, the simplest solution is to include a clog threshold in your maintenance plan. This allows you to track the performance of your equipment over time, ensuring that it is kept from the optimal limit recommended by the manufacturer.
Inspection
The condition of a filter determines its ability to perform its job. Air filters that are dirty and clogged reduce performance and increase engine strain. A clean, fresh filter works better and helps the engine last longer.
Clean, smooth engine operation is critical to mission readiness in rotary-wing aircraft.